Saturday, 8 August 2020

2000 Porsche Boxster (986) F6-2.7L Page 131

Information:

If the center console oddments tray cover is in the fully open position, a high rearward or lateral force can cause it to break away from its mounting.

In the past, a broken oddments tray cover necessitated the replacement of the complete center console. A retrofit/repair kit is now available to repair

a broken oddments tray cover. It is no longer necessary to replace a complete center console for a broken oddments tray cover!

The retrofit/repair kit consists of a metal hinge plate that is pop-riveted to the center console. (Figure 1, arrow) The pop-rivets expand into two

U-brackets, for additional strength and support. A steel hinge pin is inserted into a completely captive bore, and attaches the cover to the center

console. The retrofit kit significantly improves the strength of the oddments tray cover mounting point.

Parts Info:

Tools Required:

Philips screwdriver (medium)

Torx wrench T1O

Hand saw (small)

Small flat file

Hand drill

Vacuum cleaner with a small nozzle

4.0 mm drill bit

Pop-riveting tool

Hammer

3 mm drift punch

Work Procedure:

Retrofitting new hinge kit to the center console

1. Disassembling center console/oddments tray cover

1.1. Remove the screws on the inside of the oddments tray console cover and pull cover out toward the front.

1.2. Remove the hinge mounting pin on the lower section of the cover, from the un-milled (smooth) side, using a drift punch. Remove the cover

spring.

1.3. Carefully remove any remains of the plastic hinge on the center console with a small hand saw. Smooth the support surface for the hinge

plate with a file.

Work Procedure:

2. Installing retrofit kit