Thursday, 27 June 2019

2020 Porsche Boxster S (986) F6-3.2L Technical Service Bulletin # 416/08 Date: 080822

2020 Porsche Boxster S (986) F6-3.2L Technical Service Bulletin # 416/08 Date: 080822



Wheels/Tires - Approved Summer Tires/Wheels/Spacers



Boxster (986)



16/08 ENU 4440



Approved Summer Tires, Wheels and Spacers



Information



This list of approved products replaces bulletin Group 4, # 16/08, dated May 29, 2008.



Vehicle Types/Model Years:



Boxster (986)/Boxster S (986)



Model Year:



As of 1997 up to 2004



Situation:



Newly approved tires



WARNING:



Driving with different tires (mixed tires)



- Uncontrollable vehicle handling



2020 Porsche Boxster S (986) F6-3.2L Page 209



--> Only use tires of the same make and type, with the same speed index and the same specification code (N0, N1, N2, ... ) on a vehicle.



Makes/Types:



Information



N... = Specification code of the tire, e.g. "N0", "N1", "N2" ... The complete "N ..." code of the tires in question must be shown on the tire sidewall



near the tire type designation.



Instructions for correct mounting of the tires are also given on the tire sidewall. If there are no mounting instructions on the tire sidewall, the tire



must be mounted so that the DOT marking is visible from the outside.



Information



If a tire is damaged and it is not possible to determine with absolute certainty that there is no ply damage - with all of its consequences - or if the tire



was thermally and/or mechanically overloaded due to a loss of pressure or other prior damage, replace the tire in question for safety reasons.



Repairs to "V", "W", "Y" and "ZR" tires are not permissible, as well as the use of inner tubes in tubeless tires. Please inform your customers



accordingly. It is advisable to mount winter tires at temperatures below 45 degrees F / 7 degrees C, because the driving characteristics of summer



tires are reduced at low temperatures. Extremely low temperatures can cause permanent damage to summer tires.



WARNING:



Incorrect tire pressure



- Uncontrollable vehicle handling



--> Adjust the tire pressure according to specifications. Never allow the pressure to fall below the minimum pressure.



--> Check age of tires. Replace tires that are more than 6 years old.



--> Perform visual inspections.



--> Use new rubber valves at every tire change.



--> Use only tires recommended by Porsche.



Tire Pressure:



Information



The tire pressure applies only to the tire makes and types approved by Porsche, and is specified for cold tires (approx, 68 degrees F / 20 degrees C.



The tire pressures must never be lower than the specified values.



2020 Porsche Boxster S (986) F6-3.2L Page 210



Sizes



Wheel mounting:



The tightening torque for securing wheels and spacers is 130 Nm (96 ftlb.).



Wheels:



Information



Improper handling can damage the wheel surface.



Carry out tire removal and mounting using a bead holding-down device only.



Use a leather pad on the rim flange to support the valve insertion tool.



Only use the Porsche centering clamping set for balancing.



Do not use brushes to clean the wheels because brushes can cause deep scratches that cannot be removed by polishing.



Never use solvents or other chemical substances on tires.



Overview of Porsche wheels for summer tires



Identification on the inside/outside of the wheel disc:



Wheel size, rim off set (RO) in mm, Part No. and Porsche logo



2020 Porsche Boxster S (986) F6-3.2L Page 211



6 J x 16 H2, RO 50



Part No. 996.362.112.00



7 J x 16 H2, RO 40



Part No. 996.362.114.00



7 J x 17 H2, RO 55



Part No. 996.362.124.01



8.5 J x 17 H2, RO 48



Part No. 996.362.126.06



7 J x 17 H2, RO 55



Part No. 996.362.124.00



8.5 J x 17 H2, RO 50



Part No. 996.362.126.00



7 J x 17 H2, RO 55



Part No. 993.362.124.51



9 J x 17 H2, RO 50



Part No. 993.362.128.55



2020 Porsche Boxster S (986) F6-3.2L Page 212



7 J x 17 H2, RO 55



Part No. 993.362.124.00



9 J x 17 H2, RO 50



Part No. 993.362.126.05



7 J x 17 H2, RO 55



Part No. 993.362.124.02



9 J x 17 H2, RO 50



Part No. 993.362.126.07



7.5 J x 18 H2, RO 50



Part No. 993.362.134.55



9 J x 18 H2, RO 52



Part No. 993.362.138.50



7.5 J x 18 H2, RO 50



Part No. 996.362.134.55



9 J x 18 H2, RO 52



Part No. 996.362.138.50



2020 Porsche Boxster S (986) F6-3.2L Page 213



7.5 J x 18 H2, RO 50



Part No. 993.362.134.06



9 J x 18 H2, RO 52



Part No. 993.362.138.01



7.5 J x 18 H2, RO 50



Part No. 993.362.134.05



9 J x 18 H2, RO 52



Part No. 993.362.138.00



7.5 J x 18 H2, RO 50



Part No. 993.362.134.08



9 J x 18 H2, RO 52



Part No. 993.362.138.08



7.5 J x 18 H2, RO 50



Part No. 996.362.134.05



9 J x 18 H2, RO 52



Part No. 996.362.138.00



2020 Porsche Boxster S (986) F6-3.2L Page 214



8 J x 18H2, RO 50



Part No. 996.362.136.51



10 J x 18 H2, RO 47



Part No. 996.362.140.51



7.5 J x 18 H2, RO 50



Part No. 996.362.134.08



8 J x 18 H2, RO 50



Part No. 996.362.136.01



9 J x 18 H2, RO 52



Part No. 996.362.138.01



10 J x 18 H2, RO 47



Part No. 996.362.140.01



Mounting Wheel Spacer/Wheel:



Securing spacers and wheels



The 5-mm wheel spacers are secured on the wheel hubs together with the brake discs using countersunk screws (M6x16), Part No. 900.269.106.09.



Tightening torque 10 Nm (7.5 ftlb.)



The 5-mm spacer must remain on the vehicle when mounting the spare wheel.



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If 5-mm spacers are used, the wheels must be secured using the 5-mm longer wheel bolts used on the 911 GT3, Part No. 996.361.203.90.



These wheel bolts are marked with GT or with a red color on the front of the bolt head (arrow) or the rotating spherical cap is galvanized in red.



Length "X" approx. 50 mm



Tightening Torque 130 Nm (96 ftlb.)



If the spacer is removed, the original wheel bolts, Length "X" approx. 45 mm, must be used again.



The 17-mm wheel spacers are mounted on the wheel hubs using the standard wheel bolts. Part No. 996.361.203.00/01 (dimension X = approx. 45



mm). Tightening torque: 130 Nm (96 ftlb.). The wheels are mounted on the 17-mm spacer rings using wheel nuts. Part No. 999.182.003.36.



Tightening torque: 130 Nm (96 ftlb.).



The 17-mm spacer ring must be removed when mounting the spare wheel.



Fitting clip for parking-brake cable:



When fitting 10 J x 18 wheels, a clip (Part No. 999.651.230.02) must be fitted in order to secure the parking-brake cable at the longitudinal struts at



the left and right. This prevents the parking-brake cable from touching the tires.



Checking clearance on the rear axle:



There must be a gap of at least 5 mm between the outside of the tire and the fender seam when compressed. If this gap is smaller, move the rear



axle camber towards positive. The adjustment value must be between the following tolerance values:



Standard chassis: -1 degree 20' and -0 degrees 50'



Sports chassis: -1 degree 30' and -1 degree



All other adjustment values for suspension alignment remain unchanged except for the vehicle height tolerance of the rear axle.



Rear-axle adjustment values



Navigation Systems:



After a wheel or tire change, the full locating accuracy is attained only after a trip of approx. 30 miles (50 km), if possible on a highway and at a



speed > 40 mph (60 km/h). Additionally, a high wheel slip factor (e.g. wheel spin on snow) can result in temporary incorrect positioning.



TPM Tire Pressure Monitoring System:



New wheels must be equipped with wheel transmitters for Tire Pressure Monitoring.



Check battery charge status of wheel transmitters before changing tires.



Switch off ignition when changing a wheel.



If the properties of the new tires do not correspond to the settings in the on-board computer, a message is displayed.



2020 Porsche Boxster S (986) F6-3.2L Page 216



After changing a wheel, the tire settings in the on-board computer need to be updated (see operating instructions).



General Information:



Always use new valves when changing tires.



Always observe any possible instructions concerning the rolling direction and/or specifying which side the tires must be mounted on. Refer to notes



(if applicable).



Coat the tire beads and humps with mounting lubricant before mounting the tire. This ensures that the tire beads will slide over the humps easily. In



order to prevent the tire from turning on the wheel, avoid extreme driving maneuvers (acceleration and braking) during the first (100 to 200 miles)



with new or recently mounted tires.



In order to optimize smoothness of rolling, it is appropriate - and necessary in individual cases - to mount the tire in a certain (favorable) position



with respect to the wheel (matching).



Matching (uncontrolled and controlled) is explained below:



Uncontrolled matching:



Turning the tire on the wheel by 90 degrees or 120 degrees if necessary in order to achieve an acceptable value with regard to rolling smoothness



(true running, imbalance and weight distribution of balance weights).



Controlled matching:



With a balancing machine with matching program. In most cases, this produces an even better result with regard to the rolling smoothness (true



running, imbalance and weight distribution of the balance weights) than can be achieved with uncontrolled matching. Maximum permissible radial



runout and lateral runout of the wheels < 0.7 mm. Maximum permissible radial runout and lateral runout of the wheels with tires < 1.25 mm.



Values < 1.50 mm - ideally approx. 0.5mm - are desirable.



The mounting pressure (seating pressure) of 58 psi / 4.0 bar overpressure must not be exceeded before both tire beads are evenly seated on the rim



flange.



If new tires are to be mounted or the tires of one axle are to be replaced, tires of the same make, the same type and with the same specification code



must always be used on each of the two axles. If tires are replaced on one axle only, the different tread depth from that on the other axle can cause a



noticeable change in the familiar handling. This is especially the case if new tires are mounted on the rear axle. This effect decreases with



increasing tire mileage.



When replacing a tire on an axle, make sure that the tread depth of the new tire does not differ from that of the other tire by more than 30 %.



If a tire is damaged and it cannot be determined with absolute certainty that there is no ply damage - with all of its consequences - or if the tire was



thermally or mechanically overloaded due to a loss of pressure or other prior damage, we recommend replacement of the tire in question for safety



reasons.



Repairs on "ZR" tires are not permissible, as is the use of inner tubes in tubeless tires. Tires age due to chemical and physical processes, which can



impair their function. Tires that are stored unused for an extended period harden and become brittle faster than tires that are in continual use.



Hairline aging cracks can occur on older tires. On tires in continual use, the kneading action activates the plasticizer in the rubber and there by



prevents hardening and cracking.



Therefore, attention should be paid not only to the tread depth but also to the age of the tire. Tires should not be older than 6 years. The age of the



tire can be determined via the DOT code on the sidewall, which indicates the production date of the tire: e.g. DOT 2201= 22nd week of 2001.



Tires/complete wheels must be stored in a cool, dry and dark room with adequate ventilation. They must never come into contact with fuel, oil,



grease or chemicals.



Complete wheels can be stacked for storage; it is advisable to increase the tire pressure by 0.4 bar. Optimum conditions for proper storage of the



complete wheels are provided by the Original Porsche storage stand (trolley), Part Number 000 044 000 38.



If the tires are not mounted on wheels, it is best to store them in a vertical position. In this case the tires should be turned every two weeks in order



to prevent excessive flattening. If the tires are stacked in horizontal position, they will become severely deformed and cannot be seated in the rim



flange easily when they are fitted.